Watlow PPC-2000 Manuel d'utilisateur

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Page 1 - User’s Guide

PPC-2000 User’s Guide WATLOW 1241 Bundy Boulevard Winona, Minnesota USA 55987 Phone: +1 (507) 454-5300, F

Page 2

Table of Contents PPC-2000 User’s Guideiv Watlow Anafaze Doc.# 30002-00 Rev 2.3 Mounting Terminal Boards 28 DIN Rail Mounting 31DIN Rail Removal

Page 3 - Addendum

Chapter 2: Hardware Installation PPC-2000 User’s Guide76 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.66 Connecting a Current Sourcing Field Device t

Page 4 - Plant Delay

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 77 Connecting Power PPC-IPS-2 Power SupplyThe PPC-IPS-2

Page 5 - Using Adaptive Control

Chapter 2: Hardware Installation PPC-2000 User’s Guide78 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.67 PPC-IPS-2 Power Connections Connecting Comm

Page 6

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 79 Communication CablesWatlow Anafaze supplies flat, ova

Page 7 - PPC-2000 User's Guide

Chapter 2: Hardware Installation PPC-2000 User’s Guide80 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 2.28 RS-485 Connector Pin Out and Connections Ju

Page 8 - Warranty

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 81 Connecting RS-232 CommunicationsRS-232 may be used fo

Page 9 - Table of Contents

Chapter 2: Hardware Installation PPC-2000 User’s Guide82 Watlow Anafaze Doc.# 30002-00 Rev 2.3The host computer uses one twisted pair to send messages

Page 10

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 83Table 2.30 485 Terminal Block Pin Assignment Cable Rec

Page 11 - Operating with AnaWin3 89

Chapter 2: Hardware Installation PPC-2000 User’s Guide84 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.72 Two Wire RS-485 Wiring PPCs Mounted Close

Page 12 - Troubleshooting 141

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 85 Signal CommonEach controller and the converter should

Page 13

PPC-2000 User’s Guide Table of ContentsDoc.# 30002-00 Rev 2.3 Watlow Anafaze v Operating with AnaWin3 89 Type Definitions 89Closed-Loop Control 8

Page 14

Chapter 2: Hardware Installation PPC-2000 User’s Guide86 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Modbus Network AddressFor multiple PPC installations,

Page 15 - List of Figures

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 87 Setting Programmable Modbus AddressesModbus addresses

Page 16

Chapter 2: Hardware Installation PPC-2000 User’s Guide88 Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 17

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 893Operating with AnaWin3This section describes how to use your PPC system with AnaWin3, the Watlow Anafaze HMI

Page 18

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide90 Watlow Anafaze Doc.# 30002-00 Rev 2.3 FeedbackElectrical signals from a sensor used to de

Page 19 - List of Tables

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 91The PPC-2000 provides two methods for coordinating a h

Page 20

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide92 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Setting up Control ChannelsClosed-loop control chann

Page 21 - Specifications 229

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 93 AutotuningAutotuning is a process by which a controll

Page 22

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide94 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Tuning MethodThe steps to autotune a channel are:1.

Page 23

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 95 AlarmsThe controller has three different kinds of ala

Page 24

Table of Contents PPC-2000 User’s Guidevi Watlow Anafaze Doc.# 30002-00 Rev 2.3 Troubleshooting 141 General Description 141PPC-2010 Processor 141

Page 25 - Overview

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide96 Watlow Anafaze Doc.# 30002-00 Rev 2.3High and low process and deviation alarms activate whe

Page 26 - Getting Started

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 97 Setting up Process and Deviation AlarmsTo enable al

Page 27 - System Components

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide98 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Setting up User Selectable Linear InputsThe Input Ty

Page 28 - Figure 1.1 System Diagram

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 99 Choosing a Linear Input TypeTo set up a linear inpu

Page 29 - Peripheral Modules

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide100 Watlow Anafaze Doc.# 30002-00 Rev 2.3the sensor signal is at the level set in the Input Si

Page 30 - PPC-2000 Modules

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 101 Linear 0-10Vdc Input ExampleFor a sensor that meas

Page 31

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide102 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Linear 0-1Vdc Input ExampleFor a sensor that measu

Page 32 - PPC-2000 Terminal Boards

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 103A channel cannot be used for closed-loop control when

Page 33 - Additional Components

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide104 Watlow Anafaze Doc.# 30002-00 Rev 2.34. Set the Cool Scale Hi to a percent of the range of

Page 34 - External Safety Devices

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 105 Cascade ControlCascade control is used with thermal

Page 35 - Battery Safety

PPC-2000 User’s Guide Table of ContentsDoc.# 30002-00 Rev 2.3 Watlow Anafaze vii Tuning and Control 219 Introduction 219Control Algorithms 220 On

Page 36

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide106 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 3.7 How the Secondary Channel’s Set Point is D

Page 37 - Hardware Installation

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 107Figure 3.8 Sample Application Using Cascade ControlFo

Page 38 - Requirements at 12Vdc

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide108 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 3.10 Secondary Channel Parameter SettingsAs the

Page 39 - Mounting the Power Supply

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 109Figure 3.9 The Secondary Channel’s Set Point is Deter

Page 40 - Dimensions

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide110 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 3.10 Relationship between the Master Channel’s

Page 41 - Hardware Configuration

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 111 Ratio Control ExampleA chemical process requires a

Page 42 - PPC-2010 Jumper Settings

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide112 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Differential ControlDifferential control is a specia

Page 43 - Figure 2.4 PPC-2010 Jumpers

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 113 Setting up Analog Inputs for Use with a Logic Prog

Page 44 - PPC-2030 Jumper Settings

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide114 Watlow Anafaze Doc.# 30002-00 Rev 2.3çCAUTION! The logic program will begin executing imme

Page 45 - PPC-2040 Jumper Settings

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 115 Controller ParametersView and set the parameters tha

Page 46 - PPC-205x Jumper Settings

Table of Contents PPC-2000 User’s Guideviii Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 47 - Figure 2.7 PPC-205x Jumpers

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide116 Watlow Anafaze Doc.# 30002-00 Rev 2.3Set PointThe set point is the desired value for the p

Page 48 - Module Assembly

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 117PV SourceSelect the input used as the process variabl

Page 49

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide118 Watlow Anafaze Doc.# 30002-00 Rev 2.3Control TypeSelect the function of the channel. Refer

Page 50 - Mounting Modules

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 119Heat/Cool Man ResetEnter a value to add to the PID ou

Page 51 - DIN Rail Mounting

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide120 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 3.13 AnaWin3 Output TypesHeat/Cool Cycle TimeSp

Page 52 - Mounting Terminal Boards

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 121Figure 3.13 Output Scaling (Heat/Cool) CurvesWith Lag

Page 53 - (146 mm)

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide122 Watlow Anafaze Doc.# 30002-00 Rev 2.3Heat/Cool Limit TimeSet a time limit for the Auto Hea

Page 54

Heat/Cool Scale LoSet this parameter in conjunction with Heat/Cool Scale Hi to scale the output or to change the controlaction. (See table 3.x.) Enter

Page 55

Figure 3.x Heat and Cool Scaling ParametersCool Scale LoSet PointHeat Scale LoSet Point - Heat Prop BandHeat Scale HiSet Point + Cool Prop BandCool Sc

Page 56 - DIN Rail Removal

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 123 AlarmsParameters on the Alarms spreadsheet enable

Page 57 - Panel Mounting

Doc.# 30002-00 Rev 2.3 Watlow Anafaze ix List of Figures Overview 1 Figure 1.1—System Diagram 4Figure 1.2—Sample PPC-2000 System 6 Hardware Ins

Page 58 - System Wiring

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide124 Watlow Anafaze Doc.# 30002-00 Rev 2.3HP Output Dest Choose a digital output to toggle wh

Page 59 - Noise Suppression

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 125LD OffsetDesignate an offset value that determines th

Page 60 - Avoiding Noise Problems

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide126 Watlow Anafaze Doc.# 30002-00 Rev 2.3LP EnableSet this field to enable or disable the low

Page 61 - Avoiding Ground Loops

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 127 InputsParameters on the Inputs spreadsheet determi

Page 62 - TB50 Connections

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide128 Watlow Anafaze Doc.# 30002-00 Rev 2.3The Processor module, Digital I/O, and Encoder In Ana

Page 63 - (Dig I/O Spreadsheet)

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 129Figure 3.19 Channel Output NamesTable 2.15 on page 56

Page 64 - Connecting Digital Inputs

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide130 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 3.15 Input TypesInput TypeSensor Range LowSenso

Page 65

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 131NOTE!The counter and frequency inputs update four tim

Page 66

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide132 Watlow Anafaze Doc.# 30002-00 Rev 2.3Input Signal LoFor linear inputs (see Setting up User

Page 67 - SDAC Connections

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 133Select the Dig I/O button to configure or monitor PPC

Page 68 - Multiple SDAC Systems

List of Figures PPC User’s Guidex Watlow Anafaze Doc.# 30002-00 Rev 2.3 Figure 2.35—Connecting Linear Voltage Signals to Differential Inputs 1 and 2

Page 69 - PPC-2021 — 2025

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide134 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 3.17 Module Abbreviations Seen on the Digital I

Page 70 - Sensor Keys

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 135 OutputsThe Outputs spreadsheet lists the output va

Page 71 - AITB Connections

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide136 Watlow Anafaze Doc.# 30002-00 Rev 2.3ValueThis parameter displays the output value of the

Page 72

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 137 Soft BooleanThe Soft Bool spreadsheet lists the va

Page 73 - Connecting Thermocouples

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide138 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC GlobalsSelect PPC Globals from the View menu t

Page 74 - Connecting RTDs

PPC-2000 User’s Guide Chapter 3: Operating with AnaWin 3Doc.# 30002-00 Rev 2.3 Watlow Anafaze 139System StatusRefer to Table 3.20 for a description of

Page 75 - 1A and 1B. See Figure 2.34

Chapter 3: Operating with AnaWin 3 PPC-2000 User’s Guide140 Watlow Anafaze Doc.# 30002-00 Rev 2.3Time and DateThe PPC-2000’s clock calendar automatica

Page 76 - Differential Inputs 1 and 2

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 1414TroubleshootingThis chapter describes troubleshooting methods and fault indicators that may be useful if you

Page 77 - Input 1, 2, and 3 Shown

Chapter 4: Troubleshooting PPC-2000 User’s Guide142 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Firmware Installation ProceduresChanging the firmware on t

Page 78 - Module: Input 1 and 2 Shown

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 143Figure 4.1 Assembled Modules Top ViewFigure 4.2 Assembled Mod

Page 79 - J4 J3 J2 J1

PPC User’s Guide List of FiguresDoc.# 30002-00 Rev 2.3 Watlow Anafaze xi Operating with AnaWin3 89 Figure 3.1—Sample Screen Text 89Figure 3.2—Proc

Page 80 - EITB Connections

Chapter 4: Troubleshooting PPC-2000 User’s Guide144 Watlow Anafaze Doc.# 30002-00 Rev 2.39. Insert the new flash memory chip into the socket as showni

Page 81 - Encoder Wiring

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 145 Battery Installation ProceduresChanging the battery on the

Page 82 - 12 (COM)

Chapter 4: Troubleshooting PPC-2000 User’s Guide146 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 4.5 PPC Assembled Modules Bottom View6. Gently rock an

Page 83

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 14715. Reset the controller and download the AnaWin3 Snapshot.Re

Page 84 - Analog Output Connections

Chapter 4: Troubleshooting PPC-2000 User’s Guide148 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-2021 - 2025 Analog InputRefer to the following descript

Page 85 - 4-20mAdc

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 149• Green Status and Error 3 LEDs remains on: Indicates two or

Page 86

Chapter 4: Troubleshooting PPC-2000 User’s Guide150 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-2030 Encoder In Analog OutRefer to the following descri

Page 87

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 151 PPC-2040 Digital I/ORefer to the following descriptions of

Page 88

Chapter 4: Troubleshooting PPC-2000 User’s Guide152 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-2050 Analog OutRefer to the following descriptions of L

Page 89 - 37 (COM)

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 153 PPC-206x Digital OutRefer to the following descriptions of

Page 90 - Supplies

List of Figures PPC User’s Guidexii Watlow Anafaze Doc.# 30002-00 Rev 2.3 LogicPro and Modbus Reference 159 Figure 5.1—Sample Text 160Figure 5.2—

Page 91 - Analog Out Module

Chapter 4: Troubleshooting PPC-2000 User’s Guide154 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Troubleshooting and Corrective ActionsIf the system fails t

Page 92 - Outputs 1 and 2 Shown

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 155 CommunicationsIf communications has never worked, check th

Page 93

Chapter 4: Troubleshooting PPC-2000 User’s Guide156 Watlow Anafaze Doc.# 30002-00 Rev 2.3çCAUTION!Do not perform this procedure at a time during which

Page 94 - PPC-206x

PPC-2000 User’s Guide Chapter 4: TroubleshootingDoc.# 30002-00 Rev 2.3 Watlow Anafaze 157çCAUTION!Do not perform this procedure at a time during which

Page 95

Chapter 4: Troubleshooting PPC-2000 User’s Guide158 Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 96

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 1595LogicPro and Modbus Reference OverviewThis chapter is designed for engineers and technicians tasked with set

Page 97

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide160 Watlow Anafaze Doc.# 30002-00 Rev 2.3A special font or typeface is used to indicate

Page 98 - (bottom view)

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 161The cells in the database tables are referred t

Page 99

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide162 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Accessing the Database with ModbusEach regis

Page 100 - PPC-207x Modules

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 163For example, the parameter number for setpoint,

Page 101 - Connecting Power

Doc.# 30002-00 Rev 2.3 Watlow Anafaze xiii List of Tables Overview 1 Table 1.1—PPC-2000 System Modules 5Table 1.2—PPC-2000 Terminal Boards and Per

Page 102 - Communication Ports

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide164 Watlow Anafaze Doc.# 30002-00 Rev 2.3The IO Physical Address is constructed from the

Page 103 - Communication Cables

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 165Table 5.4 Addresses for Encoder Inputs on the P

Page 104 - Connectors

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide166 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.5 Addresses for Counter Inputs on the P

Page 105 - Computer Using RS-485

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 167Table 5.7 Addresses for Encoder Inputs on the P

Page 106 - 485 Terminal Block

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide168 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Analog and Encoder Input ParametersTable 5.8

Page 107 - RS-485 Network Connections

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 169Sample TimeTime, in milliseconds, between scans

Page 108 - Cable Runs

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide170 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.10 Input TypesValue AnaWin3 Name Range

Page 109 - Termination

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 171NOTE!The counter and frequency inputs update fo

Page 110 - Modbus Network Address

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide172 Watlow Anafaze Doc.# 30002-00 Rev 2.3Process Variable Low (PV Lo) Set this register

Page 111 - WARNING!

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 173 Accessing Channel Parameters with LogicProWh

Page 113 - Operating with AnaWin3

List of Tables PPC User’s Guidexiv Watlow Anafaze Doc.# 30002-00 Rev 2.3 Operating with AnaWin3 89 Table 3.1—Control Types PID1 and PID2 91Table 3

Page 114 - Heat and Cool Outputs

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide174 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.12 Channel ParametersParameter # RangeM

Page 115

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 175* 16-bit binary numberNOTE!Refer to Setting up

Page 116 - Setting up Control Channels

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide176 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.13 Process Variable and Setpoint Source

Page 117 - Autotuning

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 177Table 5.14 Process Variable and Setpoint Source

Page 118 - to Tune

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide178 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.15 Process Variable and Setpoint Source

Page 119 - Process Alarms

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 179Table 5.17 Process Variable and Setpoint Source

Page 120 - Alarm Delay

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide180 Watlow Anafaze Doc.# 30002-00 Rev 2.3Setpoint The setpoint is the desired value for

Page 121

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 181Heat/Cool Derivative The derivative term contro

Page 122

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide182 Watlow Anafaze Doc.# 30002-00 Rev 2.3Setpoint Source This parameter determines how t

Page 123 - Setting PV Lo and PV Hi

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 183Table 5.20 Output TypesValueAnaWin3 NameDescrip

Page 124 - Setting Decimal Places

PPC User’s Guide List of TablesDoc.# 30002-00 Rev 2.3 Watlow Anafaze xv Table 5.38—Digital I/O Parameters 200Table 5.39—State and Logic 201Tabl

Page 125 - Input Example

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide184 Watlow Anafaze Doc.# 30002-00 Rev 2.3Heat/Cool Cycle TimeSpecify the time base in se

Page 126 - Process Variable Retransmit

Heat/Cool Scale LoSet this parameter in conjunction with Heat/Cool Scale Hi to scale the output or to change the controlaction. (See table 3.x.) Enter

Page 127

Figure 3.x Heat and Cool Scaling ParametersCool Scale LoSet PointHeat Scale LoSet Point - Heat Prop BandHeat Scale HiSet Point + Cool Prop BandCool Sc

Page 128 - Settings

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 185Figure 5.2 Output Scaling CurvesAuto Heat/Cool

Page 129 - Cascade Control

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide186 Watlow Anafaze Doc.# 30002-00 Rev 2.3Heat/Cool Output FilterThis parameter determine

Page 130 - Cascade Control Example

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 187Table 5.23 Output Destinations for Digital Outp

Page 131 - Cascade Control

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide188 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.24 Output Destinations for Digital Out-

Page 132

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 189Table 5.25 Output Destinations for Analog Outpu

Page 133 - Ratio Control

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide190 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.27 Output Destinations for Soft Boolean

Page 134 - Setting up Ratio Control

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 191Table 5.29 Alarm Bit DefinitionsçCAUTION!Failed

Page 135 - Ratio Control Example

List of Tables PPC User’s Guidexvi Watlow Anafaze Doc.# 30002-00 Rev 2.3 Table 7.24—Physical Specifications 241Table 7.25—Connections 242Table

Page 136 - Logic Programs

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide192 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.30 Alarm and Control FunctionalityAlarm

Page 137

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 193High Process Limit (HP Limit)The high process a

Page 138 - CAUTION!

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide194 Watlow Anafaze Doc.# 30002-00 Rev 2.3Alarm DelayThis value delays alarm reporting, t

Page 139 - Controller Parameters

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 195 Digital I/O Parameters in the DatabaseDigital

Page 140

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide196 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Accessing Digital I/O Parameters with LogicP

Page 141

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 197Table 5.34 Addresses for Digital I/O on the PPC

Page 142 - Control Type Description

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide198 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.35 Addresses for Digital Outputs on the

Page 143

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 199Table 5.36 Addresses for Digital Inputs on the

Page 144

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide200 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.37 Digital I/O Uses Digital I/O Param

Page 145

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 201Table 5.39 State and LogicDirectionSelect wheth

Page 146

PPC User’s Guide List of TablesDoc.# 30002-00 Rev 2.3 Watlow Anafaze xvii Table 7.78—Environmental Specifications 265Table 7.79—Physical Specifica

Page 147

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide202 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Analog Output Parameters in the DatabaseAnalo

Page 148

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 203Table 5.42 Addresses for Analog Outputs on the

Page 149 - Alarms

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide204 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.43 Addresses for Analog Outputs on the

Page 150

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 205 Soft Bool and Soft Int Registers in the Datab

Page 151

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide206 Watlow Anafaze Doc.# 30002-00 Rev 2.3These registers may be chosen as output destina

Page 152

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 207 Accessing Global Parameters with LogicProWhe

Page 153 - PPC1:AI 1.3

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide208 Watlow Anafaze Doc.# 30002-00 Rev 2.3Switch settings A-D have the following settings

Page 154 - PPC1:Soft Input1

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 209 Global Database Parameters Table 5.51 lists

Page 155 - PPC1:Channel 1 Output

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide210 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 5.53 Full Scale ReadingsZero ReferenceThe

Page 156 - Table 3.15 Input Types

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 211Ambient TemperaturesThe analog input modules me

Page 157 - Table 3.16 Units

List of Tables PPC User’s Guidexviii Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 158 - Digital I/O

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide212 Watlow Anafaze Doc.# 30002-00 Rev 2.3For modules with configurable I/O, the total nu

Page 159 - PPC1: DO 41.2

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 213Table 5.58 System CommandsDatabase OffsetModbus

Page 160 - Table 3.18 Function Values

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide214 Watlow Anafaze Doc.# 30002-00 Rev 2.3System StatusProvides information about various

Page 161 - PPC1:EIAO. 11. 3. 2

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 215Table 5.61 Program Version InformationChanged D

Page 162 - Soft Integer

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide216 Watlow Anafaze Doc.# 30002-00 Rev 2.3It is necessary to begin any host read command

Page 163 - Soft Boolean

PPC-2000 User’s Guide Chapter 5: LogicPro and Modbus ReferenceDoc.# 30002-00 Rev 2.3 Watlow Anafaze 217Table 5.62 System Error LogData-base OffsetModb

Page 164 - PPC Globals

Chapter 5: LogicPro and Modbus Reference PPC-2000 User’s Guide218 Watlow Anafaze Doc.# 30002-00 Rev 2.3Time and dateThe PPC-2000’s clock calendar auto

Page 165 - Table 3.21 Global Settings

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 2196Tuning and ControlThis chapter describes the different methods of control available with the your controller

Page 166

Chapter 6: Tuning and Control PPC-2000 User’s Guide220 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Control AlgorithmsThe next sections explain the different

Page 167 - Troubleshooting

PPC-2000 User’s Guide Chapter 6: Tuning and ControlDoc.# 30002-00 Rev 2.3 Watlow Anafaze 221 Proportional ControlProportional control eliminates cyc

Page 168

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 1 1 Overview Manual Contents This manual describes how to install, set up, and operate a PPC-2000 controller.

Page 169

Chapter 6: Tuning and Control PPC-2000 User’s Guide222 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Proportional and Integral ControlWith proportional and

Page 170 - Chip (firmware)

PPC-2000 User’s Guide Chapter 6: Tuning and ControlDoc.# 30002-00 Rev 2.3 Watlow Anafaze 223 Proportional, Integral and Derivative ControlDerivative

Page 171

Chapter 6: Tuning and Control PPC-2000 User’s Guide224 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Control OutputsThe controller provides open collector and

Page 172

PPC-2000 User’s Guide Chapter 6: Tuning and ControlDoc.# 30002-00 Rev 2.3 Watlow Anafaze 225 Distributed Zero Crossing (DZC) With DZC outputs, the P

Page 173 - Processor Module LEDs

Chapter 6: Tuning and Control PPC-2000 User’s Guide226 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Setting Up and Tuning PID LoopsAfter installing your con

Page 174

PPC-2000 User’s Guide Chapter 6: Tuning and ControlDoc.# 30002-00 Rev 2.3 Watlow Anafaze 227Table 6.2 Integral Term and Reset SettingsAs a general rul

Page 175

Chapter 6: Tuning and Control PPC-2000 User’s Guide228 Watlow Anafaze Doc.# 30002-00 Rev 2.3 General PID Constants by ApplicationThis section gives P

Page 176

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 2297SpecificationsThe following sections contain specifications for the PPC-2000 system and each type of module.

Page 177 - PPC-2040 Digital I/O

Chapter 7: Specifications PPC-2000 User’s Guide230 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Physical SpecificationsFigure 7.1 System FootprintTable 7.2

Page 178 - PPC-2050 Analog Out

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 231 PPC-2010 Processor SpecificationsUp to 32 PPCs may be connec

Page 179 - PPC-207x Digital In

Chapter 1: Overview PPC-2000 User’s Guide2 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Getting Started The following sections provide information regardin

Page 180 - Process Variable

Chapter 7: Specifications PPC-2000 User’s Guide232 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 7.3 PPC-2010 Bottom ViewTable 7.3 Model NumberTable 7.

Page 181 - Communications

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 233Table 7.6 ConnectionsTable 7.7 Power SpecificationsTable 7.8 C

Page 182

Chapter 7: Specifications PPC-2000 User’s Guide234 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 7.9 Control Specifications*Additional I/O modules requir

Page 183 - Disabling Control

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 235Table 7.12 Digital Output Specifications** The PPC-2010 has 48

Page 184

Chapter 7: Specifications PPC-2000 User’s Guide236 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-2021 - 2025 Analog In/Analog In High Isolation Specifica

Page 185 - LogicPro and Modbus Reference

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 237The Analog In modules’ addresses are configured with the rotar

Page 186 - The PPC-2000 Database

Chapter 7: Specifications PPC-2000 User’s Guide238 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 7.19 Analog Input Specifications*Not applicable to PPC-2

Page 187 - Data Table Organization

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 239Table 7.20 Temperature Sensor AccuracyTable 7.21 Sensor Refere

Page 188

Chapter 7: Specifications PPC-2000 User’s Guide240 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-2030 Encoder In Analog Out Specifications5Vdc is supplie

Page 189 - Database

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 241 Figure 7.7 PPC-2030 Bottom ViewTable 7.22 Model NumberTable 7

Page 190 - PPC-202x Modules

PPC-2000 User’s Guide Chapter 1: OverviewDoc.# 30002-00 Rev 2.3 Watlow Anafaze 3 Product Features The PPC-2000 (PPC) offers high performance closed-

Page 191 - Database IO Driver

Chapter 7: Specifications PPC-2000 User’s Guide242 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 7.25 ConnectionsTable 7.26 Power SpecificationsTable 7.2

Page 192 - Channel Outputs

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 243Table 7.28 Output SpecificationsTable 7.29 Safety and Agency A

Page 193 - PPC-2040 Digital I/O Modules

Chapter 7: Specifications PPC-2000 User’s Guide244 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-2040 Digital I/O SpecificationsThe PPC-2040 provides 32

Page 194 - Table 5.8 Input Parameters

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 245Table 7.32 Physical SpecificationsTable 7.33 ConnectionsTable

Page 195 - Table 5.9 Input Status

Chapter 7: Specifications PPC-2000 User’s Guide246 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 7.36 Digital Input Specifications*The PPC-2040 has 32 di

Page 196 - Table 5.10 Input Types

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 247 PPC-205x Analog Out SpecificationsThe PPC-2050 and PPC-2051

Page 197 - Value Temperature Scale

Chapter 7: Specifications PPC-2000 User’s Guide248 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 7.10 PPC-2050 Bottom ViewTable 7.38 Model NumberTable 7

Page 198

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 249Table 7.41 ConnectionsTable 7.42 Power Specifications PPC-2050

Page 199 - LogicPro

Chapter 7: Specifications PPC-2000 User’s Guide250 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-206x Digital Output SpecificationsFigure 7.11 PPC-206x F

Page 200 - Table 5.12 Channel Parameters

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 251 Figure 7.12 PPC-206x Bottom ViewTable 7.45 Model NumberTable

Page 201 - Table 5.28 on page 190

Chapter 1: Overview PPC-2000 User’s Guide4 Watlow Anafaze Doc.# 30002-00 Rev 2.3 The following hardware and software interfaces are provided: Hardwar

Page 202

Chapter 7: Specifications PPC-2000 User’s Guide252 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 7.48 Physical SpecificationsTable 7.49 Power Specificati

Page 203 - PPC-2030 Modules

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 253 PPC-207x Digital In SpecificationsThe PPC-207x modules provi

Page 204

Chapter 7: Specifications PPC-2000 User’s Guide254 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 7.14 PPC-207x Bottom ViewsTable 7.51 Model NumberTable

Page 205 - PPC-2040 Modules

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 255Table 7.54 ConnectionsTable 7.55 Power SpecificationsTable 7.5

Page 206 - Table 5.18 Control Mode

Chapter 7: Specifications PPC-2000 User’s Guide256 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-AITB-1 Analog Input Terminal BlockSpecificationsFigure 7

Page 207 - Table 5.19 Control Types

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 257Table 7.59 ConnectionsTable 7.60 PPC-AITB with Straight SCSIFi

Page 208

Chapter 7: Specifications PPC-2000 User’s Guide258 Watlow Anafaze Doc.# 30002-00 Rev 2.3Four factory-configured input sensor keys plug into the AITB a

Page 209 - Table 5.20 Output Types

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 259Table 7.62 Environmental SpecificationsTable 7.63 Physical Spe

Page 210 - Table 5.21 Heat/Cool Curve

Chapter 7: Specifications PPC-2000 User’s Guide260 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 7.18 PPC-EITB Dimensions with HD-Type CableWatlow Anafa

Page 211

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 261 PPC-TB50-SCSI, 50-Pin SpecificationsFigure 7.19 PPC-TB50-SCS

Page 212

PPC-2000 User’s Guide Chapter 1: OverviewDoc.# 30002-00 Rev 2.3 Watlow Anafaze 5 Table 1.1 PPC-2000 System ModulesTable 1.2 PPC-2000 Terminal Boards

Page 213

Chapter 7: Specifications PPC-2000 User’s Guide262 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 7.69 ConnectionsTable 7.70 PPC-TB50-SCSI with Straight S

Page 214 - (AnaWin3 Dig I/O Spreadsheet)

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 263Table 7.71 PPC-TB50-SCSI with Right Angle SCSIFigure 7.21 PPC-

Page 215

Chapter 7: Specifications PPC-2000 User’s Guide264 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-IPS-2 International Power Supply SpecificationsWatlow An

Page 216

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 265Table 7.74 Dimensions with Din Rail BracketTable 7.75 Power Sp

Page 217

Chapter 7: Specifications PPC-2000 User’s Guide266 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 7.79 Physical SpecificationsFigure 7.23 SDAC DimensionsT

Page 218 - Table 5.28 Alarm Status

PPC-2000 User’s Guide Chapter 7: SpecificationsDoc.# 30002-00 Rev 2.3 Watlow Anafaze 267Table 7.81 InputsTable 7.82 Power Requirements Analog Output

Page 219

Chapter 7: Specifications PPC-2000 User’s Guide268 Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 220 - Table 5.31 Alarm Acknowledge

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 269AAppendix A: Modbus ProtocolWatlow Anafaze offers a modbus driver (.DLL) for use with user-written Windows-ba

Page 221 - Alarm Deadband

Appendix A: Modbus Protocol PPC-2000 User’s Guide270 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure A.1 Query—Response Cycle QueryThe function code in th

Page 222

PPC-2000 User’s Guide Appendix A: Modbus ProtocolDoc.# 30002-00 Rev 2.3 Watlow Anafaze 271 Modbus ASCII and RTU ModesModbus protocol specifies two di

Page 223 - State and Logic

Adaptive Addendum PPC-2000 User's Guide 0600-0049-0001 rev C Watlow Anafaze 1 PPC-2000 Adaptive Control Addendum Scope This document describ

Page 224

Chapter 1: Overview PPC-2000 User’s Guide6 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Figure 1.2 Sample PPC-2000 System PPC-2000 Modules The following

Page 225

Appendix A: Modbus Protocol PPC-2000 User’s Guide272 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Address FieldThe address field of a message frame contain

Page 226 - PPC-206x Digital Out Modules

PPC-2000 User’s Guide Appendix A: Modbus ProtocolDoc.# 30002-00 Rev 2.3 Watlow Anafaze 273 Data FieldThe contents of the data field varies depending

Page 227 - Digital I/O Uses

Appendix A: Modbus Protocol PPC-2000 User’s Guide274 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Error Checking MethodsModbus RTU use two kinds of error ch

Page 228 - Digital I/O Parameters

PPC-2000 User’s Guide Appendix A: Modbus ProtocolDoc.# 30002-00 Rev 2.3 Watlow Anafaze 275If No Parity checking is specified, no parity bit is transmi

Page 229 - Table 5.41 Logic

Appendix A: Modbus Protocol PPC-2000 User’s Guide276 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Function CodesThe listing below shows the function codes su

Page 230

PPC-2000 User’s Guide Appendix A: Modbus ProtocolDoc.# 30002-00 Rev 2.3 Watlow Anafaze 277Diagnostics 08This function provides a series of tests for c

Page 231 - Database IO Driver

Appendix A: Modbus Protocol PPC-2000 User’s Guide278 Watlow Anafaze Doc.# 30002-00 Rev 2.3Diagnostics Subfunction -- Return Diagnostic Register 02The

Page 232 - Analog Output Value

PPC-2000 User’s Guide Appendix A: Modbus ProtocolDoc.# 30002-00 Rev 2.3 Watlow Anafaze 279Diagnostics Subfunction -- Return Bus Communication Error Co

Page 233

Appendix A: Modbus Protocol PPC-2000 User’s Guide280 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Examples Read ExamplesThe data read must be sequentially

Page 234

PPC-2000 User’s Guide Appendix A: Modbus ProtocolDoc.# 30002-00 Rev 2.3 Watlow Anafaze 281 Write ExamplesThe data written is echoed back to the cont

Page 235

PPC-2000 User’s Guide Chapter 1: OverviewDoc.# 30002-00 Rev 2.3 Watlow Anafaze 7 The PPC-2010 has 48 built-in digital I/O points. 24 points are outpu

Page 236 - Table 5.50 Baud Rate

Appendix A: Modbus Protocol PPC-2000 User’s Guide282 Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 237 - Table 5.54

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 283BAppendix B: Declaration of Conformity

Page 238 - Zero Reference

Appendix B: Declaration of Conformity PPC-2000 User’s Guide284 Watlow Anafaze Doc.# 30002-00 Rev 2.3Declaration of ConformitySeries PPC-2000WATLOW Ana

Page 239 - Table 5.56 Modules Present

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 285GlossaryAAlarmA signal that indicates that the process hasexceeded or fallen below a certain range aroundthe

Page 240 - Table 5.57 Module Types

Glossary PPC-2000 User’s Guide286 Watlow Anafaze Doc.# 30002-00 Rev 2.3Custom Linear InputA user-defined process input that represents astraight line f

Page 241 - Table 5.58 System Commands

PPC-2000 User’s Guide GlossaryDoc.# 30002-00 Rev 2.3 Watlow Anafaze 287FlagsA program variable with a value of either 1 or 0.FrequencyThe number of cy

Page 242 - Table 5.60 System Status Bits

Glossary PPC-2000 User’s Guide288 Watlow Anafaze Doc.# 30002-00 Rev 2.3MManual ModeA selectable mode that has no automatic controlaspects. The operato

Page 243 - Database Offset Description

PPC-2000 User’s Guide GlossaryDoc.# 30002-00 Rev 2.3 Watlow Anafaze 289ProtocolA set of rules and formats governing a serial orparallel communication

Page 244

Glossary PPC-2000 User’s Guide290 Watlow Anafaze Doc.# 30002-00 Rev 2.3TThermistorA temperature-sensing device made of semicon-ductor material that ex

Page 245 - Table 5.62 System Error Log

PPC-2000 User’s Guide GlossaryDoc.# 30002-00 Rev 2.3 Watlow Anafaze 291

Page 246 - Description Range

Chapter 1: Overview PPC-2000 User’s Guide8 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-2030 Encoder In Analog Out Module The PPC-2030 is used in app

Page 247 - Tuning and Control

Glossary PPC-2000 User’s Guide292 Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 248 - Control Algorithms

PPC-2000 User’s Guide Chapter 1: OverviewDoc.# 30002-00 Rev 2.3 Watlow Anafaze 9 PPC-EITB-1 Encoder Input Terminal BoardThe EITB is a DIN rail or pa

Page 249 - Proportional Control

Chapter 1: Overview PPC-2000 User’s Guide10 Watlow Anafaze Doc.# 30002-00 Rev 2.3∫WARNING!Power, input or output circuits with hazardous voltage level

Page 250

PPC-2000 User’s Guide Chapter 1: OverviewDoc.# 30002-00 Rev 2.3 Watlow Anafaze 11 External Switch Disconnect∫WARNING!Provide a labeled switch or cir

Page 251 - Derivative Control

Chapter 1: Overview PPC-2000 User’s Guide12 Watlow Anafaze Doc.# 30002-00 Rev 2.3

Page 252 - Control Outputs

Doc.# 30002-00 Rev 2.3 Watlow Anafaze 132Hardware InstallationThis section describes how to install your PPC system hardware. It provides detailed ins

Page 253 - Output Filter

Chapter 2: Hardware Installation PPC-2000 User’s Guide14 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 2.1 Power Supply Current Requirements at 12VdcTabl

Page 254 - Integral Settings

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 15∫WARNING!The PPC is designed to operate on 12-28Vdc. Con

Page 255 - Derivative Settings

Adaptive Addendum PPC-2000 User's Guide 0600-0049-0001 rev C Watlow Anafaze 2 Adaptive Mode When Control Type is set to Adaptive, this param

Page 256 - PI with Derivative (PID)

Chapter 2: Hardware Installation PPC-2000 User’s Guide16 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.2 PPC-IPS-2 Panel Mounting DimensionsTo DIN rai

Page 257 - Specifications

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 17 Hardware ConfigurationIn order for multiple PPC modules

Page 258 - Power Specifications

Chapter 2: Hardware Installation PPC-2000 User’s Guide18 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 2.4 System Modules and Addressing* Maximum number

Page 259

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 19Figure 2.4 PPC-2010 Jumpers PPC-2030 Dip Switch Settin

Page 260 - Table 7.3 Model Number

Chapter 2: Hardware Installation PPC-2000 User’s Guide20 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.5 PPC-2030 Jumpers and Switches PPC-2030 Jump

Page 261 - Table 7.6 Connections

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 21Table 2.6 PPC-2030 Analog Output Jumpers* Listed values

Page 262

Chapter 2: Hardware Installation PPC-2000 User’s Guide22 Watlow Anafaze Doc.# 30002-00 Rev 2.3 PPC-205x Jumper SettingsEach of the analog outputs on

Page 263 - Table 7.13 Serial Interface

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 23Figure 2.7 PPC-205x JumpersJU8JU7JU6JU5JU4JU3JU2JU1VVVII

Page 264 - Isolation Specifications

Chapter 2: Hardware Installation PPC-2000 User’s Guide24 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Module AssemblyModules should be assembled prior to mou

Page 265 - Table 7.17 Connections

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 252. Align the 4 interconnect tabs and their related slots

Page 266 - *Not applicable to PPC-2022

Adaptive Addendum PPC-2000 User's Guide 0600-0049-0001 rev C Watlow Anafaze 3 This parameter has no effect on control if the Control Type fo

Page 267

Chapter 2: Hardware Installation PPC-2000 User’s Guide26 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Module DisassemblyTo separate modules, reverse the proc

Page 268 - PPC-2030

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 27 DIN Rail Mounting1. Each module in the assembly has a

Page 269 - Table 7.22 Model Number

Chapter 2: Hardware Installation PPC-2000 User’s Guide28 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Panel MountingThe PPC modules may be panel mounted us

Page 270 - Table 7.25 Connections

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 29For more detailed specification information, refer to Ch

Page 271

Chapter 2: Hardware Installation PPC-2000 User’s Guide30 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.14 EITB Dimensions / Clearances2.0 in. W1.6 in.

Page 272 - Table 7.30 Model Number

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 31Figure 2.15 TB50 Dimensions / Clearances DIN Rail Moun

Page 273 - Table 7.33 Connections

Chapter 2: Hardware Installation PPC-2000 User’s Guide32 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.16 TB50 Mounted on DIN Rail (Front) DIN Rail

Page 274

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 33 Panel MountingNOTE!When panel mounting terminal board

Page 275

Chapter 2: Hardware Installation PPC-2000 User’s Guide34 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Mounting an SDAC ModuleFollow these steps to install t

Page 276 - Table 7.38 Model Number

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 35çCAUTION!Power, input or output circuits with hazardous

Page 277 - Table 7.41 Connections

Adaptive Addendum PPC-2000 User's Guide 0600-0049-0001 rev C Watlow Anafaze 4 a. In the PV Source field, choose the input that you want to

Page 278

Chapter 2: Hardware Installation PPC-2000 User’s Guide36 Watlow Anafaze Doc.# 30002-00 Rev 2.3electromechanical relays, alarm horns and motor starters

Page 279 - Table 7.47 Connections

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 37• You can use other voltage suppression devices, but the

Page 280

Chapter 2: Hardware Installation PPC-2000 User’s Guide38 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.20 PPC-2010 Connection to TB50NOTE!If more than

Page 281 - 24Vac or 24Vdc signals

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 39Table 2.10 Processor Module I/O Connections Module I/O N

Page 282 - Table 7.51 Model Number

Chapter 2: Hardware Installation PPC-2000 User’s Guide40 Watlow Anafaze Doc.# 30002-00 Rev 2.31.The name is shown for the first PPC-2000 in the system

Page 283 - Table 7.55 Power

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 41Figure 2.21 Wiring Digital Inputs Connecting Counter o

Page 284

Chapter 2: Hardware Installation PPC-2000 User’s Guide42 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.23 Powering Output with 5Vdc from PPC SupplyFig

Page 285 - SCSI Cable

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 43 Using the CPU Watchdog Signal The PPC system constant

Page 286 - PPC-EITB Component Side

Chapter 2: Hardware Installation PPC-2000 User’s Guide44 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Multiple SDAC SystemsAs many as 5 SDACs can be run fr

Page 287 - Table 7.64 Connections

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 45 Connecting Analog Inputs to the PPC-2021 — 2025The Ana

Page 288

©2004 Watlow Page 1 of 1PPC-2000 User's GuideAddendumOverviewThis document contains additional specifications for the PPC-2000 system.Environment

Page 289

Chapter 2: Hardware Installation PPC-2000 User’s Guide46 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Sensor KeysSensor keys with built-in jumpers or resis

Page 290 - Straight SCSI Cable

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 47Figure 2.30 An Input Key AITB ConnectionsThe AITB acco

Page 291 - Right-Angle SCSI Cable

Chapter 2: Hardware Installation PPC-2000 User’s Guide48 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 2.13 Sensor Connections to the AITB 1 The AnaWin3

Page 292 - Figure 7.22 PPC-IPS-2

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 49Table 2.14 Power Connections on AITBNOTE!The Ref voltage

Page 293 - SDAC Specifications

Chapter 2: Hardware Installation PPC-2000 User’s Guide50 Watlow Anafaze Doc.# 30002-00 Rev 2.3A T/C is connected to a single-ended input by wiring the

Page 294

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 51Figure 2.33 Wiring 2-Wire RTDs: Input 1 and 2 ShownThree

Page 295 - Analog Outputs

Chapter 2: Hardware Installation PPC-2000 User’s Guide52 Watlow Anafaze Doc.# 30002-00 Rev 2.3çCAUTION!Do not connect the COM terminals on the AITB to

Page 296

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 53Figure 2.36 Connecting Linear Voltage Signals to Single-

Page 297 - Appendix A: Modbus Protocol

Chapter 2: Hardware Installation PPC-2000 User’s Guide54 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.38 Connecting Current Inputs to a Single-ended

Page 298 - Response

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 55 Connecting Encoders and Analog Outputs to the PPC-2030

Page 299 - Message Framing

Copyright © 1998-2002Watlow Anafaze Information in this manual is subject to change without notice. No part of this publication may bereproduced, s

Page 300 - Function Field

Chapter 2: Hardware Installation PPC-2000 User’s Guide56 Watlow Anafaze Doc.# 30002-00 Rev 2.3 EITB ConnectionsTable 2.15 and Table 2.16 indicate th

Page 301 - Field Format

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 57Table 2.17 Power Connections on EITB Encoder WiringThe

Page 302 - Error Checking Methods

Chapter 2: Hardware Installation PPC-2000 User’s Guide58 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.42 EITB Single-ended Quadrature Connections: In

Page 303 - CRC Checking

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 59Figure 2.44 EITB Differential Quadrature Connections: In

Page 304 - Function Codes

Chapter 2: Hardware Installation PPC-2000 User’s Guide60 Watlow Anafaze Doc.# 30002-00 Rev 2.3Table 2.19 HD-15 Power Connections Analog Output Conne

Page 305 - Diagnostics (08)

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 61 Figure 2.46 Analog Output Connections on a PPC-2030: Ou

Page 306 - 11 (0B Hex)

Chapter 2: Hardware Installation PPC-2000 User’s Guide62 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.47 PPC-2040 Connection to TB50NOTE!To avoid con

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PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 63Table 2.21 Digital I/O Module Connections 1.The AnaWin3

Page 308 - Examples

Chapter 2: Hardware Installation PPC-2000 User’s Guide64 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Connecting Digital Inputs The PPC-2040 module can acc

Page 309 - Write Examples

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 65Figure 2.50 Quadrature Connections: Inputs 1 and 2 Shown

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Doc.# 30002-00 Rev 2.3 Watlow Anafaze iii Table of Contents Table of Contents iiiList of Figures ixList of Tables xvOverview 1 Manual Contents 1Get

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Chapter 2: Hardware Installation PPC-2000 User’s Guide66 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.52 Powering Output with 12-24Vdc from PPC suppl

Page 312 - Declaration of Conformity

PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 67 Connecting Analog Outputs to the PPC-205xConnect wires

Page 313 - Glossary

Chapter 2: Hardware Installation PPC-2000 User’s Guide68 Watlow Anafaze Doc.# 30002-00 Rev 2.3NOTE!On the PPC-2050, each consecutive pair of analog ou

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PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 69Figure 2.56 Analog Output Connections on a PPC-2050 Conf

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Chapter 2: Hardware Installation PPC-2000 User’s Guide70 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Connecting to the Relay Outputs on the PPC-206xThe PPC

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PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 71 Wiring PPC-2061 Relay OutputsThe PPC-2061 has 16 norm

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Chapter 2: Hardware Installation PPC-2000 User’s Guide72 Watlow Anafaze Doc.# 30002-00 Rev 2.3Figure 2.60 Relay Output Connections on a PPC-2062: Outp

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PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 73 Using Snubbers for Relay OutputsRelay contacts can ar

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Chapter 2: Hardware Installation PPC-2000 User’s Guide74 Watlow Anafaze Doc.# 30002-00 Rev 2.3 Connecting Digital Inputs to the PPC-207xConnect wires

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PPC-2000 User’s Guide Chapter 2: Hardware InstallationDoc.# 30002-00 Rev 2.3 Watlow Anafaze 75Figure 2.64 Input Connections to a PPC-2071 or PPC-2073:

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